BD Plast: Advancing Extrusion Technology with Italian Craftsmanship

BD Plast Filtering Systems, a hallmark of Italian engineering and innovation, has been a leader in the extrusion industry for over seven decades. As a family-owned business, BD Plast has maintained its commitment to quality and innovation, making it a trusted partner for major extrusion plant manufacturers worldwide.

Sustained Growth and Technological Advancement

Established during Italy’s post-war economic boom, BD Plast has consistently demonstrated resilience and innovation. The company’s fifty highly skilled employees play a crucial role in its growth, continually pushing the boundaries of what is possible in extrusion technology. BD Plast’s ability to swiftly adapt to market changes has solidified its position as a frontrunner in the industry.

The company’s approach to manufacturing is comprehensive, with all systems and components designed, developed, and produced in-house. This level of control ensures that BD Plast can deliver customized solutions that meet the specific needs of its clients, from individual components to complete extrusion line solutions.

Introducing CleanChanger®: Innovation in Self-Cleaning Technology

A key innovation from BD Plast is the CleanChanger®, a self-cleaning screen changer that has revolutionized efficiency in plastic material extrusion. Patented in Italy and the United States, CleanChanger® is designed to perform up to 400 self-cleaning cycles autonomously, significantly reducing waste and promoting 100% material reuse.

The CleanChanger® features a fully automatic breaker plate expeller, making it suitable for a variety of processes, including granulation, compounding, recycling, extrusion, blown and flat film production, tubing, profiles, wire granulation, underwater granulation, Hotmelt coating, and masterbatch production. Filter masses for CleanChanger® range from 60 to 250 mm in diameter, catering to diverse filtration needs.

The system’s self-cleaning sequence is PLC-controlled, enhancing production efficiency by reducing downtime and maintenance costs. Dante Boicelli, CEO of BD Plast, highlights that CleanChanger® operates effectively at lower pressures than its competitors, with working pressures between 8 and 15 bar. This capability allows it to function in environments where other systems may struggle, providing energy savings and maintaining flow continuity even without a gear pump.

Commitment to Sustainability

BD Plast is at the forefront of promoting sustainable practices in the extrusion industry. By developing high-efficiency filtration systems, the company supports the circular economy, enabling the production of cleaner and higher-quality plastics. This innovation is crucial as the industry increasingly relies on recycled materials.

The BDOx2 screen changer is another example of BD Plast’s commitment to innovation. It ensures perfect flow continuity even at high working pressures, making it ideal for single-layer lines with product thicknesses up to 10 microns. Available in diameters ranging from 45 to 350 mm, the BDOx2 meets a wide range of industrial needs.

BD Plast at NPE: Showcasing Excellence in Orlando

Recently, BD Plast participated in NPE, the Plastics Show held at the Orange County Convention Center in Orlando, Florida. This global event provided BD Plast with a platform to showcase its latest innovations in extrusion technology. The company’s presence at NPE underscores its commitment to global leadership and innovation in the plastics industry.

Customer-Centric Excellence

BD Plast’s dedication to customer satisfaction sets it apart in the industry. The company emphasizes exceptional customer experiences by offering comprehensive technical support, a wide range of spare parts, prompt deliveries, and rapid response times. By leveraging Industry 4.0 protocols, BD Plast maintains direct control over system operations, ensuring optimal service and performance.

The company’s customer-centric approach is evident in its design and development process. BD Plast engineers work closely with clients to analyze their needs and create solutions that deliver the best production and process results. This collaboration ensures that BD Plast’s solutions are not only innovative but also perfectly tailored to each customer’s requirements.

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